| 1 | Quality Management System | Ask for a current quality-management certificate and confirm its scope, issuing body, validity period, and covered production location. ISO 9001:2015 is a widely used quality-management standard. | Confirm that the certificate applies to additive-manufacturing or production activities rather than only sales, administration, or unrelated services. | A documented quality system supports consistent procedures, corrective actions, record keeping, and controlled change management. |
| 2 | Process Classification | Require the supplier to identify the technology using the terminology in ISO/ASTM 52900, such as powder bed fusion, material extrusion, vat photopolymerization, or material jetting. | Check that the stated process, material family, layer-height range, and build orientation match the requirements of the part. | Different processes create different levels of accuracy, surface finish, anisotropy, porosity, and post-processing demand. |
| 3 | Material Traceability | Request material batch or lot identification, supplier certificates, storage conditions, expiry controls where applicable, and records of powder or resin reuse. | Verify that the material lot used for the prototype can be linked to the job traveler, build file, machine, operator, and post-processing records. | Traceability makes it possible to investigate defects, reproduce successful builds, and control material-related variation. |
| 4 | Machine and Calibration Control | Review preventive-maintenance schedules, calibration records, software revision control, and machine qualification or verification procedures. | Check that measurement equipment is calibrated and that the supplier records machine settings, build parameters, and maintenance status for each order. | Uncontrolled machines or measurement tools can cause dimensional drift and make inspection results unreliable. |
| 5 | Dimensional Accuracy | Ask for a capability statement that identifies achievable tolerances by process, material, part size, geometry, and orientation. Do not rely on a single universal tolerance value. | Send a dimensioned test feature or representative prototype and compare measured results with the drawing’s stated tolerances using calibrated equipment. | Accuracy depends on shrinkage, thermal behavior, support removal, build orientation, and post-processing—not only on nominal machine specifications. |
| 6 | Prototype Performance | Define functional requirements such as fit, movement, load, temperature exposure, chemical contact, or repeated assembly before requesting a prototype. | Use a written test plan with measurable pass/fail criteria. For mechanical parts, record load, cycles, temperature, test duration, and failure mode where relevant. | A visually accurate prototype may still fail in use because printed properties vary with material, orientation, infill, and post-processing. |
| 7 | Inspection and Test Reports | Request sample inspection reports showing actual values, nominal values, tolerances, measurement methods, equipment identification, and inspector approval. | Prefer reports based on calibrated instruments and a defined sampling plan. For critical parts, consider a full dimensional report or coordinate-measuring inspection. | Clear inspection data separates verified performance from marketing claims and provides objective evidence for acceptance decisions. |
| 8 | Post-Processing Control | Document cleaning, support removal, curing, heat treatment, surface finishing, machining, dyeing, or other secondary operations. | Confirm which dimensions are measured before and after post-processing, and identify any surfaces or features that require masking or machining allowance. | Post-processing can alter dimensions, surface properties, strength, color, and fit even when the initial build is correct. |
| 9 | Compliance and Safety Documentation | Match required documentation to the application. Examples may include material safety data, declarations of conformity, flammability information, biocompatibility evidence, or food-contact documentation when legally relevant. | Verify that documents refer to the exact material, process, post-processing route, and intended use. A general material datasheet may not cover the finished printed part. | Regulatory suitability is application-specific; a material certificate alone does not automatically prove compliance of every printed component. |
| 10 | Pilot Build and Supplier Review | Start with a controlled prototype or pilot order before approving regular production. Evaluate communication, change control, packaging, delivery records, and nonconformance handling. | Score the supplier against agreed criteria: dimensional conformity, functional performance, documentation completeness, delivery reliability, response time, and corrective-action quality. | A pilot build reveals process variation and operational risks that may not appear in a sample part or capability presentation. |