| 1 | Pressure-Design Compliance | API 600 ASME B16.34 | Current product datasheets, design calculations, pressure class range, material specifications, and controlled engineering drawings. | Review body and bonnet design, wall-thickness control, stem sizing, wedge guidance, and pressure-boundary calculations. | The valve design should clearly identify applicable pressure classes, nominal sizes, materials, and design standards. |
| 2 | Casting Quality | ASTM A216 WCB ASTM A352 LCB/LCC | Material test certificates, heat numbers, chemical composition, mechanical properties, and foundry quality records. | Examine pattern control, melting records, pouring temperature, riser design, heat treatment, and traceability from casting to finished valve. | Each pressure-retaining casting should be traceable to a heat number and supported by a material certificate. |
| 3 | Nondestructive Examination | ASME Section V ASTM E709 ASTM E1444 | NDT procedures, operator qualification records, inspection reports, acceptance criteria, and repair logs. | Check the use of visual inspection, magnetic-particle testing, liquid-penetrant testing, ultrasonic testing, or radiography according to material and risk level. | NDT scope and acceptance criteria should be defined before production and linked to the individual casting or valve serial number. |
| 4 | Pressure and Leakage Testing | API 598 ISO 5208 | Hydrostatic shell-test records, seat-test records, test-medium details, pressure duration, and calibrated-gauge certificates. | Verify shell testing, back-seat testing where applicable, low-pressure and high-pressure closure testing, and test-result recording. | Every completed valve should have a documented pressure-test result with test pressure, duration, leakage outcome, and inspector identification. |
| 5 | Flange and Face Dimensions | ASME B16.5 ASME B16.47 API 600 | Dimensional inspection reports, flange drawings, face-to-face dimensions, bolt-hole data, and applicable tolerances. | Inspect flange outside diameter, bolt-hole arrangement, raised-face dimensions, end-to-end length, and machining tolerances. | Final dimensions should match the approved standard and drawing, with calibrated measuring equipment used for verification. |
| 6 | Material and Service Suitability | ASTM A216 ASTM A352 NACE MR0175/ISO 15156 | Material certificates, trim schedules, hardness reports, corrosion-service declarations, and customer-approved material lists. | Review body, bonnet, wedge, stem, seat, and bolting materials against temperature, pressure, fluid, and sour-service requirements. | Material selection should be documented for the intended medium and operating temperature rather than based only on nominal pressure class. |
| 7 | Quality Management System | ISO 9001 | Valid certificate issued by an accredited certification body, audit scope, corrective-action records, and document-control procedures. | Assess incoming inspection, process control, nonconforming-product control, calibration management, internal audits, and final release procedures. | The certificate should cover the relevant design, casting, machining, assembly, testing, or valve-manufacturing activities. |
| 8 | Machining and Assembly Control | API 600 ASME B16.34 | Machine capability records, inspection plans, assembly procedures, torque-control records, and spare-parts specifications. | Check CNC machining, bonnet alignment, stem-to-wedge fit, seat-ring installation, gasket control, packing compression, and handwheel operation. | Critical dimensions and functional characteristics should be inspected before pressure testing and final coating or preservation. |
| 9 | Coating, Preservation, and Marking | MSS SP-25 Customer Specification | Coating procedure, surface-preparation record, dry-film-thickness report, nameplate layout, and preservation instructions. | Review surface preparation, primer and topcoat compatibility, coating thickness, corrosion protection, end protection, and export packaging. | Valve body markings should remain legible and normally include size, pressure class, material, manufacturer identification code, and traceability information. |
| 10 | Regulatory and Export Documentation | PED 2014/68/EU EN 10204 ISO 14001 | Declaration of conformity where applicable, inspection certificate type, packing list, certificate of origin, and environmental-management certificate. | Confirm document review, certificate consistency, serial-number traceability, export packaging, and preservation for transportation and storage. | All certificates should use consistent valve identification, material heat numbers, quantities, and test references across the complete document package. |