| Crankshaft Bearing Type | Main Bearing | Supports the crankshaft journals in the engine block and controls radial clearance and, in some designs, crankshaft endplay. | All reciprocating internal-combustion engines with a supported crankshaft. | Maintains crankshaft alignment and distributes combustion and rotational loads across the bearing surface. | Verify journal diameter, housing bore, bearing width, oil-hole position, locating tangs, and required oil clearance. |
| Crankshaft Bearing Type | Connecting-Rod Bearing | Fits between the connecting rod big end and the crankpin, allowing the rod to rotate around the crankshaft. | Petrol and diesel engines, compressors, and other reciprocating machinery. | Handles cyclic combustion loads while supporting hydrodynamic lubrication at the crankpin. | Match crankpin diameter, rod bore, bearing width, oil-hole design, crush height, and rod-bolt specifications. |
| Crankshaft Bearing Type | Thrust-Bearing Flange or Thrust Washer | Controls axial movement of the crankshaft during clutch operation, transmission loading, or accessory drive operation. | Engines requiring controlled crankshaft endplay. | Limits axial displacement and protects the crankshaft and block thrust surfaces. | Check the required thrust location, flange thickness, endplay specification, and surface condition of the crankshaft thrust faces. |
| Bearing Construction | Tri-Metal Bearing | Usually consists of a steel backing, a copper-based load-carrying layer, and a thin lead- or tin-based overlay; exact construction varies by design. | High-load or performance-oriented engines and applications with demanding peak cylinder pressures. | High load capacity and good fatigue resistance when correctly matched to the crankshaft and lubrication system. | Confirm compatibility with crankshaft hardness, surface finish, oil chemistry, operating temperature, and intended load level. |
| Bearing Construction | Bi-Metal Bearing | Commonly uses a steel backing with an aluminum-based bearing layer, sometimes with a surface treatment or overlay. | Many passenger-vehicle and light-duty engine applications. | Good corrosion resistance, conformability, and suitability for general-purpose engine service. | Check the manufacturer’s specified material system, as aluminum alloy composition and surface coatings differ between designs. |
| Bearing Material | Aluminum-Based Alloy | Aluminum alloys provide a relatively soft, conformable surface and are commonly used in modern bearing shells. | Passenger vehicles, light commercial engines, and applications requiring good embedability. | Good compatibility with steel crankshafts, corrosion resistance, and tolerance of small alignment variations. | Not all aluminum alloys have the same fatigue strength; match the alloy and coating to the engine load and duty cycle. |
| Bearing Material | Copper-Based Alloy | Copper-lead or related copper-based layers provide high load-carrying capacity and thermal conductivity. | Heavy-duty diesel engines, high-load machinery, and demanding operating conditions. | High fatigue strength and effective heat transfer from the bearing surface. | Many copper-based designs require a protective overlay; check compatibility with crankshaft surface finish and lubricant additives. |
| Surface Layer | Tin-Based Overlay | A thin tin-based layer can improve conformability, anti-friction behavior, and protection during boundary lubrication. | Engines exposed to frequent starts, stops, or temporary oil-film interruption. | Improves initial running-in behavior and helps protect the crankshaft during short periods of reduced lubrication. | Assess overlay thickness, wear allowance, temperature capability, and compatibility with the specified engine oil. |
| Surface Layer | Polymer or Composite Overlay | A polymer-containing surface layer may provide low friction, conformability, and improved tolerance of debris or marginal lubrication. | Specialized engines and applications where friction reduction or enhanced scuff resistance is required. | Can provide favorable friction and wear characteristics under selected operating conditions. | Use only when specified for the application; verify temperature range, chemical compatibility, and permitted break-in procedure. |
| Operating Load | Standard Load | Moderate cylinder pressure, engine speed, and thermal loading within the original design envelope. | Standard passenger vehicles and lightly loaded engines. | Allows a broad choice of approved bearing constructions and materials. | Use original dimensional specifications and confirm that oil pressure and clearance are within limits. |
| Operating Load | High Load or High Output | Higher cylinder pressure, increased engine speed, forced induction, towing, racing, or continuous heavy-duty operation. | Turbocharged engines, commercial vehicles, industrial engines, and modified engines. | Requires greater fatigue strength, heat resistance, and resistance to overlay wear or bearing crush loss. | Prioritize the approved load rating and material construction; do not select solely by nominal dimensions. |
| Oil Clearance | Standard Clearance | Designed for the engine maker’s specified journal size, oil viscosity, temperature range, and oil-pump performance. | Engines in standard condition with journals within specification. | Supports stable hydrodynamic oil-film formation and appropriate oil pressure. | Measure crankshaft journals and housing bores; never assume a visually similar shell has the correct clearance. |
| Oil Clearance | Oversize or Undersize Service Bearing | Used after crankshaft grinding or block machining to restore the specified running clearance. | Rebuilt engines with machined crankshaft journals or corrected bearing housings. | Allows a properly machined engine to return to the required journal-to-bearing clearance. | Match the bearing size to the measured machining dimension, such as a 0.25 mm or 0.50 mm service increment where specified. |
| Crankshaft Condition | Standard Journal | Crankshaft journals remain within the standard diameter and permitted surface-finish limits. | New or serviceable engines without journal machining. | Retains the original dimensional design when all related components are within specification. | Inspect for taper, out-of-roundness, scoring, cracks, hardness, and correct fillet radius. |
| Crankshaft Condition | Machined or Reground Journal | Journal diameter has been reduced to remove damage or correct wear, requiring a corresponding service bearing. | Engine rebuilding and crankshaft refurbishment. | Can restore a damaged crankshaft when machining remains within allowable limits. | Confirm final journal diameter, fillet dimensions, surface finish, crankshaft balance, and bearing size designation. |
| Fit and Installation | Bearing Crush and Locating Features | Bearing shells rely on correct crush, tangs, or other locating features to remain secure in the housing. | All replaceable-shell main and connecting-rod bearings. | Prevents shell movement and helps transfer heat into the surrounding housing. | Never file, sand, or modify bearing shells; verify housing condition, cap orientation, bolt torque, and installation position. |
| Lubrication Compatibility | Engine Oil and Additive Compatibility | Bearing performance depends on oil viscosity, additive chemistry, cleanliness, temperature, and stable oil pressure. | Every engine application, especially modern low-viscosity or extended-drain systems. | Correct lubrication reduces friction, wear, temperature, and the risk of fatigue damage. | Use the specified oil grade and service classification; investigate low oil pressure, blocked passages, and contamination before installation. |