| 1 | Printer Compatibility | Confirm the printhead type, ink delivery system, nozzle size, circulation design, and approved ink viscosity range. | Use a formula specifically validated for the same printhead family and a viscosity commonly specified for DTF ink, often around 3–6 mPa·s at 25°C. | Matched low-to-medium viscosity formula | Incorrect viscosity can cause poor jetting, missing nozzles, banding, or unstable ink flow. |
| 2 | White Opacity | Compare coverage on black or dark fabric, especially after one white layer and during high-speed production. | Choose a high-pigment formula that provides a clean white base without requiring excessive ink volume or repeated passes. | High-opacity, well-dispersed pigment formula | Higher opacity improves color brightness and reduces the risk of dull graphics on dark garments. |
| 3 | Pigment Sedimentation | Observe whether the white pigment settles quickly, forms hard deposits, or redistributes easily after storage. | Look for uniform dispersion, smooth agitation, and no visible hard sediment after normal idle periods. Continuous circulation is beneficial. | Stable-dispersion formula with effective anti-settling control | Settled pigment may block filters, dampers, ink lines, and printhead nozzles. |
| 4 | Drying and Curing | Test the complete process: printing, powder application, heat curing, cooling, and transfer to fabric. | The ink should cure consistently with the selected powder and film process, without wet surfaces, powder residue, excessive smoke, or scorching. | Formula matched to the available curing temperature and dwell time | Insufficient curing can reduce wash durability and cause ink or powder to remain tacky. |
| 5 | Clogging Resistance | Check nozzle recovery after short idle periods, overnight stops, and routine cleaning cycles. | Prefer ink that recovers quickly after idle time and maintains stable nozzle checks without frequent manual intervention. | Moisture-balanced formula with reliable nozzle recovery | Better clog resistance lowers maintenance time, ink waste, and the risk of printhead damage. |
| 6 | Stretch and Wash Performance | Evaluate cracking, peeling, color loss, and white-layer flexibility after stretching and repeated washing. | After curing, the transfer should remain flexible and firmly bonded when used with a compatible film, powder, temperature, and pressure setting. | Flexible resin system with balanced pigment loading | A strong but flexible ink layer is important for cotton, blends, sportswear, and frequently washed garments. |
| 7 | Maintenance and Storage | Review recommended storage temperature, shelf life, agitation requirements, cleaning-fluid compatibility, and container sealing. | Store sealed ink in a stable room-temperature environment, protect it from freezing and excessive heat, and follow the supplier’s rotation and agitation instructions. | Choose a formula that matches your maintenance routine and production volume | Proper storage and maintenance help preserve dispersion stability and reduce unexpected downtime. |