| Polymer Microfluidic Chip Production | COC, COP, PMMA, PC, PS, and elastomer components | Injection molding, hot embossing, laser cutting, ultrasonic welding, thermal bonding, and adhesive bonding | Microchannel widths commonly from approximately 50–500 μm; tolerances depend on tooling, material, and geometry | Channel layouts, ports, reservoirs, membranes, optical windows, surface treatments, and integrated electrodes | Incoming material inspection, dimensional inspection, bonding-strength checks, visual inspection, and leak testing | Point-of-care testing, molecular diagnostics, cell analysis, and disposable laboratory consumables |
| Glass Microfluidic Chip Production | Borosilicate glass, fused silica, quartz, and optical glass | Photolithography, wet etching, powder blasting, laser machining, anodic bonding, and thermal bonding | Fine channels and optical structures can reach tens of micrometers, subject to design, etching depth, and aspect ratio | Multi-layer channels, optical paths, vias, wells, electrodes, surface functionalization, and pressure-resistant layouts | Flatness measurement, surface-defect inspection, channel verification, bond-quality checks, and pressure or flow testing | Chemical analysis, high-temperature testing, optical detection, electrophoresis, and research instruments |
| Silicon-Based Microfluidic Fabrication | Silicon, silicon dioxide, glass, and compatible sealing materials | MEMS photolithography, deep reactive-ion etching, oxidation, wafer bonding, and thin-film deposition | Suitable for microscale structures, high aspect-ratio features, and wafer-level repeatability | Integrated heaters, sensors, valves, membranes, electrodes, and thermal-control elements | Wafer inspection, particle monitoring, electrical testing, surface profiling, and process traceability | MEMS devices, precision flow control, thermal cycling, chemical sensing, and advanced research platforms |
| Elastomeric and Rapid-Prototyping Chips | PDMS, silicone elastomers, thermoplastic films, and hybrid polymer-glass assemblies | Soft lithography, replica molding, plasma bonding, laser processing, and manual or semi-automated assembly | Microchannels commonly range from tens to hundreds of micrometers; dimensional stability varies with elastomer formulation | Rapid design changes, multilayer channels, cell traps, pneumatic control lines, access ports, and optical observation areas | Mold inspection, bonding inspection, flow-path verification, leakage checks, and biological compatibility evaluation when required | Academic research, organ-on-chip studies, cell culture, droplet microfluidics, and early-stage product development |
| High-Volume Disposable Chip Manufacturing | Medical-grade polymers, cyclic olefin materials, polycarbonate, polystyrene, and multilayer films | Precision injection molding, automated assembly, heat staking, ultrasonic welding, and roll-to-roll processing | Designed for repeatable mass production; final tolerances are defined by the approved drawing and process capability study | Cartridges, reagent chambers, sample inlets, filters, capillary structures, barcodes, and instrument interfaces | First-article inspection, statistical process control, automated vision inspection, lot traceability, and functional testing | In-vitro diagnostics, screening kits, environmental testing, food analysis, and portable analytical devices |
| Integrated Detection and Fluid-Control Modules | Glass, polymers, silicon, conductive coatings, metals, membranes, and sensor-compatible substrates | Microfabrication combined with screen printing, thin-film deposition, pick-and-place assembly, and electronic integration | Performance is specified through flow rate, pressure range, detection sensitivity, thermal stability, and positional accuracy | Electrodes, optical detectors, heaters, micropumps, valves, filters, connectors, and control electronics | Flow calibration, electrical testing, optical response testing, pressure testing, thermal cycling, and end-of-line functional inspection | Automated analyzers, biosensors, chemical monitoring, pharmaceutical research, and portable diagnostic equipment |
| Regulated Medical and Diagnostic Manufacturing | Medical-grade polymers, glass, silicone, adhesives, membranes, and biocompatible coatings | Controlled molding, clean assembly, validated bonding, automated inspection, and documented packaging processes | Requirements are established through controlled drawings, risk analysis, validation protocols, and intended-use specifications | Sample preparation, reagent storage, fluid metering, filtration, amplification chambers, and analyzer-specific interfaces | ISO 13485-based quality systems where applicable, document control, risk management, lot traceability, validation, and stability testing | Clinical diagnostics, infectious-disease testing, genetic analysis, immunoassays, and regulated laboratory devices |
| Export-Oriented Engineering and Production Support | Material selected according to chemical resistance, optical performance, biocompatibility, temperature, and sterilization requirements | Design-for-manufacturing review, prototyping, pilot production, process transfer, and scalable production planning | Final capability is confirmed through drawings, sample approval, gauge repeatability studies, and production validation | CAD review, rapid prototypes, design revisions, packaging formats, labeling, assembly instructions, and private technical documentation | Certificate of analysis, inspection reports, batch records, nonconformance procedures, corrective actions, and pre-shipment inspection | International OEM projects, laboratory equipment, contract manufacturing, research tools, and custom product development |